Material description for wheel treads
Rubber. Polyurethane. Synthetic. Metal.
Rubber
Compared to polyurethane, plastic and metal, rubber treads offer a high level of operational comfort and outstanding floor surface preservation. On the other hand, their starting and rolling resistance is higher when compared to the other tread materials. In addition to their excellent quality standards, Blickle rubber treads provide specially-tailored mechanical properties depending on the type of rubber that is used. They are resistant to a wide variety of aggressive substances, with the exception of oils (see "Chemical resistance"). By combining rubber treads with different wheel centre materials, we can provide wheels that meet almost every application requirement in any application environment.
Thermoplastic rubber elastomer (TPE)
Solid rubber
Soft rubber “Blickle Soft”
Two-component solid rubber
“Blickle Comfort”
„Blickle Comfort“
Soft rubber “Blickle SoftMotion”
Elastic solid rubber “Blickle EasyRoll” „Blickle EasyRoll“
Silicone rubber “TempLine® Comfort”
Pneumatic tyre
Super-elastic solid rubber
Thermoplastic rubber elastomers are non-marking,
quiet and provide a relatively low level of rolling
and swivel resistance. TPE treads contain a
small amount of oil and could therefore staining
sensitive surfaces.
Technical details:
- colour grey, non-marking
- hardness 85 ± 3 Shore A
- electrically conductive, grey, non-marking, leak resistance ≤104 Ω
Solid rubber tyres can be used for a wide variety
of applications. They are vibration-absorbing and
impact-resistant.
Black, standard, solid rubber can mark sensitive
surfaces. A non-marking, grey, solid rubber tread
can be used as an alternative in such cases.
Technical details:
- colour black
- hardness 80 +5 / -10 Shore A
- colour grey, non-marking
- electrically conductive, leak resistance ≤104 Ω
- high temperature resistant version up to +200 °C (VEHI series)
- high temperature resistant version up to +260 °C (VKHT series)
Our “Blickle Soft” soft rubber tyres are based
on a specially-developed highly-elastic rubber
compound. The tread is vibration-absorbing and
has extremely good floor preservation properties.
Our “Blickle Soft” soft rubber also provides
outstanding operational comfort and low levels of
starting and rolling resistance, even on challenging
surfaces. It can therefore be used as a punctureproof
alternative to pneumatic tyres.
Technical details:
- colour black
- hardness 50 + 5 Shore A
- colour grey, non-marking
The “Blickle Comfort” two-component solid rubber
tyre is vibration-absorbing, has good floor preservation
properties and provides good operational
comfort. The special design incorporates a solid
rubber core and a highly elastic tread, giving the
“Blickle Comfort” two-component solid rubber
tyre a higher load capacity and a lower level of
starting and rolling resistance than a traditional
solid rubber tyre.
Technical details:
- colour black
- hardness 65 ± 4 Shore A (rubber core 90 Shore A)
- colour grey, non-marking (tread hardness: 56 ± 4 Shore A)
The “Blickle SoftMotion” soft rubber tyre has a
special tread made of high-quality elastic solid
rubber, which transforms rolling into a smooth gliding
motion. The tread is vibration-absorbing and
has extremely good floor preservation properties.
The tyre is vulcanised onto the wheel centre. This
allows the wheels to withstand even high levels of
lateral stress. The thick tread, with its speciallydesigned
contour and hardness of 55 Shore A, has
a particularly high level of elasticity and low rolling
resistance due to the use of a high-quality rubber
compound.
Technical details:
- colour grey, non-marking
- hardness 55 ± 3 Shore A
Elastic solid rubber tyres are based on a special rubber compound containing a high proportion of natural rubber. Alongside the traditional properties of a solid rubber tread, they provide increased operational comfort, a particularly high load capacity and extremely low starting and rolling resistance due to the elasticity of the Blickle elastic solid rubber tread. Elastic solid rubber press-on bands are available in two different versions:
- The first is designed for smooth rolling. This version is resistant to abrasion and boasts a particularly low level of starting and rolling resistance.
- The second is designed for drive quality. This version maximises resistance to abrasion while maintaining a low level of starting and rolling resistance.
Technical details:
- colour black
- hardness 65 ± 3 Shore A
Optional:
- colour grey, non-marking
- colour blue, non-marking
- friction wheel quality, 70 ± 5 Shore A
- electrically conductive, black leak resistance ≤104 Ω, 71 ± 3 Shore A
- antistatic, grey, non-marking, leak resistance ≤107 Ω
Heat-resistant silicone-elastomer is abrasion-resistant, highly elastic, suitable for autoclaves,
ageing resistant, odourless, physiologically
harmless and resistant to UV radiation. However,
it is not resistant to strong lyes, chlorinated
hydrocarbons and aromatic hydrocarbons. While
the mechanical properties are adequate, siliconeelastomers
provide a high level of operational
comfort and consistently low levels of deformation.
Heat-resistant silicone-elastomer can be used in
temperatures between -25 °C and +250 °C.
Technical details:
- colour black
- hardness 75 ± 4 Shore A
Optional:
- colour grey, non-marking
Rubber pneumatic tyres are vibration-absorbing
and have extremely good floor preservation properties.
They also provide outstanding operational
comfort and a low level of rolling resistance, even
on poor quality surfaces. The thickness of the tyre
is given in the form of a ply rating. Light tyres have
a ply rating of between 2 and 4, while heavy tyres
have a ply rating of between 6 and 10. To optimise
performance and guarantee a long service life,
we recommend maintaining the tyre pressure
specified in the relevant table to prevent damage
to the tyre.
The wheel and tyre dimensions provided here
apply to new tyres that are not bearing a load.
Their width and diameter may change when they
are in use.
Technical details:
- colour black
- hardness 60 ± 5 Shore A
Optional:
- colour grey, non-marking
Super-elastic solid rubber tyres are multicomponent
tyres. Their rubber core is made up of a tough
rubber compound with reinforced steel-wires. This
keeps the tyres seated securely on the rim, even
under heavy loads.
A highly elastic cushion layer keeps tyre temperatures
low, even when transporting heavy loads
at high speed.
The thick, abrasion-resistant tread protects the
tyre against external damage and ensures that
they remain in service for a long time. This makes
the tyre particularly suitable for challenging
application conditions. Super-elastic solid rubber
tyres also provide outstanding operational comfort
and a low level of rolling resistance, even on
poor quality surfaces. They are puncture-proof
and maintenance-free, can be steered precisely
and have an abrasion-resistant tread. All of these
factors and their good structural integrity make
them superior to pneumatic tyres.
The wheel and tyre dimensions provided here
apply to new tyres that are not bearing a load.
Their width and diameter may change when they
are in use.
Technical details:
- colour black
- hardness 70 ± 4 Shore A
Optional:
- colour grey, non-marking
- antistatic, leak resistance ≤107 Ω
Polyurethane
Polyurethane wheel treads are non-marking, non-staining, elastic, highly abrasion-resistant and have good floor preservation properties. They also have particularly long service lives and excellent resistance to a wide range of aggressive substances (see "Chemical resistance"). In addition to this, they have low levels of starting and rolling resistance and are also suitable for higher speeds. Blickle develops its own reaction-casted polyurethanes by combining different diisocyanates, polyols and cross-linking agents. The properties of our products are affected by the type and proportion of raw materials that are used and the reaction conditions.
Thermoplastic polyurethane (TPU)
Polyurethane-elastomer
Blickle Extrathane®
Polyurethane-elastomer
Blickle Softhane®
Polyurethan-Elastomer Blickle Besthane®
Polyurethane-elastomer Blickle Besthane® Soft
Vulkollan®
Blickle uses thermoplastic injection-moulded
polyurethane-elastomer (TPU) in a wide range of
wheels for varied applications. In addition to
hard wheels (POTH series: heavy-duty design for
transport equipment and heavy-duty applications,
PATH series: lightweight design for light-duty and
transport applications), Blickle also manufactures
wheels with a soft tread, which are specifically
designed for use in hygienic areas (POTHS series),
as well as guide rollers (FPTH, FPU series).
The soft version of the TPU provides a particularly
high level of operational comfort and vibration
absorption.
Wheels with a TPU tread in the FPTH series are
also hydrolysis resistant.
Technical details:
- colour:
- hardness:
- electrically conductive, grey, non-marking, leak resistance ≤104 Ω
Blickle Extrathane® is a reaction-casted, hard
polyurethane-elastomer. It is particularly resistant
to cut and tear propagation, and provides a low
level of starting and rolling resistance.
Blickle Extrathane® is provided in a non-marking
light brown or grey (antistatic version) as standard,
and has a hardness of 92 ± 3 Shore A. Blickle can
also provide other colours and hardness levels if
adequate quantities are required.
Technical details:
- colour light brown
- hardness 92 ± 3 Shore A
Optional:
- antistatic, grey, non-marking, leak resistance ≤107 Ω
- extra crowned tread
Blickle Softhane® is a reaction-casted, soft
polyurethane-elastomer. It is particularly good at
absorbing vibrations and preserving floor surfaces.
It also offers a low level of starting and rolling
resistance.
Blickle Softhane® is provided in a non-marking
green or grey (antistatic version) as standard, and
has a hardness of 75 ± 5 Shore A. Blickle can
also provide other colours and hardness levels if
adequate quantities are required.
Technical details:
- colour green
- hardness 75 + 5 Shore A
Optional:
- antistatic, grey, non-marking, leak resistance ≤107 Ω
- extra crowned tread
Blickle Besthane® is a reaction-casted, hard
polyurethane-elastomer. Blickle Besthane® offers
a lower level of starting and rolling resistance than
Blickle Extrathane®, in addition to being hydrolysis
resistant. Wheels with a Blickle Besthane® tread
are highly resistant to heat buildup under dynamic
load and are particularly suitable for higher speeds
of up to 16 km/h.
This tread is available in brown as standard and
has a hardness of 92 ± 3 Shore A. Other colours,
hardness levels and electrically conductive
versions are available if adequate quantities are
required.
Technical details:
- colour brown
- hardness 92 ± 3 Shore A
- hydrolysis resistant
Optional:
- crowned tread (ALB series)
Blickle Besthane® Soft is a reaction-casted,
soft polyurethane-elastomer. Blickle Besthane®
Soft offers a lower level of starting and rolling
resistance than Blickle Softhane®, in addition to
being hydrolysis resistant. Wheels with a Blickle
Besthane® Soft tread are resistant to heat buildup
under dynamic load and are particularly suitable
for higher speeds of up to 16 km/h.
This tread is available in blue as standard and
has a hardness of 75 + 5 Shore A. Other colours
and hardness levels are available if adequate
quantities are required.
Technical details:
- colour blue
- hardness 75 + 5 Shore A
- hydrolysis resistant
Optional:
- extra crowned tread
Vulkollan® is a reaction-casted, hard polyurethane-elastomer
with similar properties to Blickle Besthane®. They are particularly resistant to dynamic
loads. Due to its mechanical properties, Vulkollan®
is primarily used for guide rollers in conveying
systems and for drive wheels in industrial trucks.
Vulkollan® will change colour when exposed to
UV radiation.
Technical details:
- colour natural
- hardness 92 ± 3 Shore A
Optional:
- hardness 95 ± 3 Shore A
Synthetic
Blickle’s synthetic product range includes thermoplastic and thermoset substances. Nylon, cast nylon and polypropylene are thermoplastics. These are impact-resistant, non-marking, non-staining, corrosion-resistant and odourless. Their material properties vary significantly depending on the exact composition of the substance. They are therefore used for a wide range of applications. Phenolic resin is a thermoset substance with a particularly high level of heat resistance.
Technical details:
Optional:
- electrically conductive, leak resistance ≤104 Ω
Technical details:
Optional:
- electrically conductive, grey, non-marking, leak resistance ≤104 Ω
- colour blue
- heat-resistant version, (colour natural, 85 ± 5 Shore D)
Technical details:
- colour natural beige
- hardness 80 ± 3 Shore D
Technical details:
- colour black
- hardness 90 ± 3 Shore D
Metal
Metal treads have an extremely high load capacity and maintain their tensile strength and hardness in a wide range of temperatures. One disadvantage is that they exert a relatively high level of floor pressure. This should be taken into consideration if they are used on pressure.
Cast iron
Steel
Blickle cast iron wheels are made of robust
lamellar EN-GJL-250 (GG 25) grey cast iron,
which meets DIN EN 1561 / ISO 185 standards or
EN-GJS-400-15 (GGG 40) ductile cast iron, which
meets DIN EN 1563 / ISO 1083 standards. Cast
iron is extremely robust and wear-resistant, and
can be used in temperatures between -100 °C and
+600 °C. The graphite component provides cast
iron’s established dry running properties for plain
bores and increases corrosion resistance.
Technical details:
- colour silver (lacquered)
- hardness 180–220 HB
- electrically conductive, leak resistance ≤104 Ω
Steel wheels are made of heat-treatable steel that
is particularly suitable for wheels.
They have a higher load capacity than wheels
made of grey cast iron and are therefore more
resistant to dynamic loads.
However, steel wheels do exert more floor pressure
than cast iron wheels.
Technical details:
- hardness 190–230 HB
- electrically conductive, leak resistance ≤104 Ω